Manufacturing
USA
Digital Transformation, Digital Modernization
ASP.NET Core, MS SQL Server, jQuery, HTML/CSS
Client Overview
A division of a US-listed diversified industrial manufacturer producing precision-engineered valves, fittings, and flow control products for aerospace, petrochemical, chemical, and power generation sectors.
Their Inside Sales team processed a high volume of customer purchase orders arriving in varied formats — each manually read, validated, and re-entered into the ERP — creating significant order processing drag and downstream error risk.
The Challenge
- Customer orders arrived in multiple unstructured formats with no standardised intake process
- Inside Sales staff manually re-keyed all order data directly into the ERP system
- Customer part numbers frequently differed from internal catalogue — requiring manual cross-referencing
- No validation layer existed to catch errors before orders reached the ERP
- No audit trail to trace who processed which order or when changes were made
Our Approach
1. Intercepted orders before the ERP
Rather than modifying the ERP or changing how customers submitted orders, we built a validation and routing layer that intercepts incoming orders — cleaning and approving data before it reaches the system of record.
2. Caught errors at intake
Errors in this process were typically discovered after fulfilment had started. We designed the alert engine to surface validation issues at intake — so Inside Sales resolves problems before a single line item reaches the ERP.
3. Resolved part numbers at the source
Manual cross-referencing was a recurring bottleneck on every order. We built a centralised mapping library so customer-to-internal part number resolution happens automatically at intake, not manually per order.
4. Delivered within the committed window
The engagement was scoped at 1.5–2 months. We used a hybrid agile approach — sprint-based development with structured milestone reviews — giving the Inside Sales team early visibility into working software before final sign-off.
What We Built
Document Intake & Routing
- Automated ingestion of customer order documents across multiple formats
- Customer-specific routing with permanent document archive and history
- Role-based access control with admin-configurable permissions per user
Validation & Alert Engine
- Alert screen surfacing all validation errors before ERP release
- Line-item review, correction, rejection, or approval by Inside Sales
- Orders released to ERP only once fully validated
Cross-Reference Engine
- Central mapping library for customer to internal part number resolution
- Default value configuration per customer for ERP-specific fields
- Full add, edit, and delete capability for mapping management
Audit Trail
- Timestamped log of every order processing touchpoint
- Permanent document archive per customer with status tracking
- Session and user activity tracking for operational visibility
Impact Delivered
The client's Inside Sales team moved from manually re-keying every order into the ERP to a validated, automated workflow — with errors caught at intake, part numbers resolved automatically, and a complete audit trail across every order touchpoint. Delivered within the 2-month committed timeline.
Business Impact
- 60% reduction in order processing time post-deployment
- Zero ERP data entry errors recorded after go-live
- Full audit trail coverage across every order touchpoint
- Customer part number mismatches resolved automatically at intake
- Inside Sales capacity freed from manual re-entry for value-add work